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Rough Cut - Woodworking with Tommy Mac Previous Broadcasts

Flag Box (Episode #105)

KQED Life: Mon, Apr 29, 2013 -- 1:30 PM

Perfect for Veterans Day, or any other day, this episode features the building of a Flag Box, perfect for housing the American flag. As a special feature in this episode, Tommy welcomes five retired members of the military into the shop to help him fold the flag for the box. And to add another dimension, the box itself features splines made from live oak from the USS Constitution. Throughout the episode, Tommy provides detailed instructions, highlighting the techniques for achieving successful splined miter joints. Tommy also goes on location to the USS Constitution to speak with naval historian Margherita Desy, and is paid an in-studio visit by fellow woodworker Al D'Attanasio.

Octagonal Lazy Susan (Episode #104)

KQED Life: Mon, Apr 22, 2013 -- 1:30 PM

The Octagonal Lazy Susan featured this week has a lot of bang for the buck. Not only is the octagonal shape beautiful to look at, but the inlaid veneer of birdseye maple and beeswing mahogany really make the piece magnificent. In this episode, Tommy provides detailed instructions on how to build the initial shape, but then takes particular care with his instruction on how to do the inlay. On a very special Rough Cut Road Trip, Tommy gets a behind-the-scenes peek at Historic New England, a massive warehouse of historic artifacts and furniture that is not open to the public. Back in the shop, fellow North Bennet Street School graduate Eli Cleveland joins Tommy to build the Lazy Susan.

Wall Cabinet (Episode #103)

KQED Life: Mon, Apr 15, 2013 -- 1:30 PM

Boston's Old North Church may be most famous for its steeple lanterns, which once signaled the start of the American Revolution. Another standout characteristic of the building is the dentil molding.Tommy travels to the historic site to gain inspiration for his newest project, a Wall Cabinet. Then he heads to Beverly, Massachusetts, to speak with fine furniture maker Phil Lowe about adding architectural detail to projects. After this trip, Tommy returns to the workshop to build a Wall Cabinet, which features detailed moldings such as a dentil, cove, and quarter round.

Serving Cart (Episode #204H)

KQED Life: Sat, Apr 13, 2013 -- 10:30 AM

Tommy makes a practical Serving Cart, essential for any kitchen, out of scrap tiger maple. The project is a basic cart form, however, for the top serving area, Tommy goes on a Road Trip to look for the right solid surface. In Canton, Massachusetts, Tommy explores different kinds of man-made and solid surfaces with the help of fabricator Paul D'Attanasio. Ultimately, he decides on a man-made solid for his project. Back in the shop, Tommy's friend Al D'Attanasio stops by.

Shaker-Inspired Step Stool (Episode #102)

KQED Life: Mon, Apr 8, 2013 -- 1:30 PM

A Shaker-inspired Step Stool is Tommy's project. This simple piece serves as the perfect introduction to woodworking, and throughout the episode Tommy explores the technique of making dovetails. For inspiration, he travels to Rollingsford, New Hampshire, and meets up with Allan Breed of the Breed School of Fine Woodworking. There, Allan shows Tommy his unique way of cutting dovetails, which includes holding the saw upside down. Upon returning to his shop, Tommy works with local woodworker Al D'Attanasio to explain the important and varied techniques of making dovetails.

Pie Crust Tray (Episode #203H)

KQED Life: Sat, Apr 6, 2013 -- 10:30 AM

Tommy builds a traditional Pie Crust Tray. For inspiration, he heads on a Rough Cut Road Trip to the new Art of the Americas wing at the Museum of Fine Arts in Boston. There, Tommy meets with curator and chair of the Art of the Americas department, Elliot Davis, to talk about the Chippendale and Federalist-style pie crust tables they have in their collection. Tommy takes his MFA knowledge back to the shop where he and Eli Cleveland walk through the turning and carving techniques needed to make the project.

Trestle Table (Episode #101)

KQED Life: Mon, Apr 1, 2013 -- 1:30 PM

This week, host Tommy MacDonald tackles a Trestle Table, perfect for any kitchen. To make the table, Tommy handpicks a piece of local New England black walnut from Artisan Lumber in Lunenberg, Massachusetts, where he catches up with specialty lumber expert Brian Brown to talk about cutting and drying the rough cut lumber. Back in his workshop, Tommy works with woodshop assistant Eli Cleveland to construct the table, demonstrating how to make mortise and tenon joints, spring joints for the table top, and bread board ends to prevent the wood from warping.

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